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Italian distributors came to Wuxi Shenchong Forging Machine Tool Co., Ltd. to inspect the production and processing of SC hybrid press brake machines.
Hybrid CNC bending machine is a bending equipment that combines hydraulic and motor drive technology. It has both the high strength of traditional hydraulic bending machine and the high efficiency and energy saving characteristics of servo motor. Its unique design and working mode make it show significant advantages in performance, energy consumption and environmental protection, especially suitable for the requirements of modern manufacturing industry for high precision, high efficiency and low energy consumption.
The Shenchong electric hybrid press brake showroom displays a machine ordered by our Egyptian customer. Shenchong workers have initially completed the preliminary debugging work. Later, Egyptian customers will also go to China for inspection.
The following are the main advantages and features of hybrid CNC bending machine:
Hybrid drive directly controls the action of hydraulic system through servo motor, with faster response speed, and significantly improved action switching speed than traditional hydraulic bending machine.
It improves the upper and lower mold action speed and stability during bending, and reduces non-processing time.
The efficient design of hybrid drive can achieve faster bending cycle time, which is especially suitable for mass production and rapid prototyping.
Hybrid CNC bending machine only drives servo motor when power is needed, while traditional hydraulic bending machine requires continuous operation of hydraulic pump, which consumes a lot of energy.
Compared with traditional hydraulic bending machines, energy consumption is reduced by 30%-50%.
The servo motor drive is in a stationary state when not in operation, which significantly reduces the noise of the equipment during operation, especially in large factory environments.
Due to the use of oil-electric hybrid technology, the hydraulic system requires less hydraulic oil, which reduces oil consumption and maintenance costs, while reducing potential pollution to the environment.
The servo motor accurately controls the output of the hydraulic pump to ensure the accuracy and repeatability of each action during the bending process.
The bending angle accuracy can reach ±0.01°, and the position accuracy can reach ±0.01mm.
The oil-electric hybrid technology avoids the processing errors caused by system pressure fluctuations in traditional hydraulic presses, and is particularly suitable for parts with high processing accuracy requirements.
The hybrid drive system reduces the continuous operation time of the hydraulic pump and reduces the temperature rise and wear of the hydraulic system.
The efficient working mode of the servo motor reduces the operating load of mechanical components and extends the life of the equipment.
Due to the reduced demand for hydraulic oil and stable system operation, the daily maintenance of the equipment is less, which reduces maintenance costs and downtime.
The electric hybrid CNC press brake machine can process plates of different thicknesses and materials, and is suitable for a variety of metal materials such as carbon steel, stainless steel, and aluminum alloy.
With the CNC system, complex multi-angle bending processing can be easily completed.
The CNC program supports custom bending paths and processing parameters to meet small batch and diversified production needs.
The energy-saving drive and optimized hydraulic system design greatly reduce the impact of the equipment on the environment, which is in line with the trend of green environmental protection in the modern manufacturing industry.
Reduce the risk of hydraulic oil leakage and reduce pollution to the production environment.
Equipped with a high-performance CNC system, it supports real-time monitoring of processing status, optimization of processing paths and parameter adjustment.
Provides a user-friendly interface and intuitive and simple operation.
Supports integration with MES (manufacturing execution system) to facilitate data collection and monitoring during the production process.
The remote diagnosis function can quickly troubleshoot faults and improve equipment utilization.
The hydraulic components of the hybrid press brake are more compact and occupy a smaller area, which is conducive to the optimization of workshop space.
The efficient hydraulic control and servo feedback system can achieve real-time overload protection and reduce equipment damage caused by accidental operation or overload.
The hybrid system can be modularly upgraded according to needs, such as adding multi-axis control functions or robot collaboration units to improve the level of automation.
SHENCHONG hybrid CNC press brake machine integrates high efficiency, energy saving, precision and environmental protection. It is particularly suitable for industries with high requirements for production efficiency and processing accuracy, such as sheet metal manufacturing, aerospace, automotive industry, environmental protection equipment, etc. It significantly reduces energy consumption and noise while maintaining high performance, conforming to the development trend of modern industrial green production and intelligent manufacturing.
Our sales manager introduced the characteristics and advantages of the SC electric hybrid press brake to the Italian customer in detail. Hope to achieve long-term friendly cooperation!