The fully automatic servo bending center is an efficient and intelligent sheet metal processing equipment, mainly used for precise bending operations on sheet metal. It combines servo motors and CNC technology to achieve a fully automated processing process.
The structure of the servo flanging center is relatively complex, but its core components and functional modules can be divided into the following parts:
The servo motor is the core of the entire equipment and is responsible for driving each component for high-precision motion control. The advantage of the servo motor is that it can achieve precise speed, position and torque control, which is suitable for precise operation of the workpiece during the flanging process.
The servo flanging center is usually equipped with an advanced CNC system that can monitor the processing process in real time and make adjustments. The control system is responsible for receiving instructions from the programmer or operator, driving the servo motor, and coordinating the linkage of various components to ensure that the flanging process is efficient and accurate.
The core functional module of the panel bending center, usually including the flanging mold or tool, is driven by a servo motor to perform folding or forming operations on the edge of the metal sheet or workpiece. The shape and material of the mold directly affect the flanging effect.
Some servo bending centers may integrate a hydraulic system or an electric servo system to provide sufficient pressure to promote the flanging process. Compared with traditional hydraulic systems, servo pressure systems can provide more stable and controllable pressure output.
Used to fix the workpiece to be processed to ensure that the workpiece does not move during the flanging process. The positioning device can be adjusted according to the shape and size of the workpiece to ensure processing accuracy.
The transmission mechanism transmits the power of the servo motor to various moving parts, such as flanging molds, tools, etc., to achieve multi-axis motion and complex shape processing. The transmission system requires high precision and high reliability to ensure the consistency of processing results.
The servo flanging center is usually equipped with various safety protection measures, such as emergency stop buttons, safety light curtains, protective covers, etc., to ensure the safety of operators during operation.
During the processing process, friction and heat will be generated between the metal and the equipment, so the servo flanging center is usually equipped with a cooling and lubrication system to extend the life of the equipment and ensure processing accuracy.
These components work together to complete high-precision, automated flanging operations, suitable for a variety of complex forming needs.
The fully automatic servo bending center has many advantages over traditional bending equipment, including the following aspects:
The servo motor drive can provide very precise bending angle and position control. Compared with traditional hydraulic systems, servo systems can better maintain bending accuracy, especially in multiple bending operations, with high repetition accuracy to ensure the consistency of each workpiece.
The fully automated bending center does not require human intervention and can achieve continuous production, reducing downtime and manual operation errors. Its intelligent programming system makes operation easier and the bending process faster.
The servo system only works when power is needed. Unlike traditional hydraulic systems, it does not need to maintain hydraulic pressure for a long time, so it is more energy-efficient. At the same time, the electric servo system produces less noise, reducing environmental pollution in the factory.
The fully automatic servo bending center is controlled by programming and has a friendly operation interface. Operators only need to have basic CNC operation knowledge, without relying on senior technicians, thus reducing the need for skilled technicians.
The servo system can flexibly adjust the bending parameters, suitable for plates of various thicknesses and materials, and meet the bending needs of various shapes and designs. Therefore, the equipment can achieve complex bending without changing the mold.
The mechanical structure of the servo system is simple, without the complex oil pressure pipeline in the hydraulic system, which reduces the complexity and cost of maintenance. The servo motor has a long service life, low failure rate, and extended maintenance cycle.
The servo bending center has high-precision processing capabilities, reduces the production of defective products, thereby saving materials, and performs well in material utilization.
The equipment is equipped with an intelligent control system, which can monitor and optimize the entire bending process through CNC programming, provide real-time feedback, and ensure the stability and safety of production.
The fully automatic servo bending center has become an important equipment choice for metal sheet bending in modern manufacturing due to its high precision, high efficiency, energy saving and environmental protection, easy operation and diversified processing capabilities.