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SC Fully Automatic Servo Panel Bender
Time:2025-01-08     
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SC fully automatic servo panel bender machine is a device that integrates automation, precision control and efficient processing, and is specially used for the panel bender forming process of metal sheets. It is controlled by a servo motor to achieve high-precision and high-speed panel bender processing, and is widely used in automobile manufacturing, home appliances, aerospace, elevator manufacturing and other fields.


1. SC Panel Bender Introduction


fully automatic servo panel bender machine


The fully automatic servo panel bender machine uses a servo motor as the driving core, combined with a CNC numerical control system and an automation device, to complete the panel bender forming of complex surfaces and edges.

 

The equipment has the characteristics of high precision, high efficiency, and easy operation, and can meet the needs of mass production and customized processing.

 

2. Fully Automatic Servo Panel Bender Working Principle


The fully automatic servo panel bending machine drives the panel bender die to process the edge of the metal sheet through a servo motor, which mainly includes the following steps:

- Feeding and positioning: The automatic feeding system feeds the sheet into the equipment and accurately positions it through sensors.

- Clamping and fixing: The fixture system fixes the sheet on the workbench to ensure stability during processing.

- Servo-driven panel bender: The servo motor drives the panel bender die to move along the preset trajectory to fold the edge of the sheet as required.

- Automatic detection and adjustment: Through sensors and visual systems, the quality of panel bender is monitored in real time, and parameters are automatically adjusted to ensure that the product meets the design requirements.

- Unloading: After processing, the automatic unloading device moves the finished product out of the workbench to prepare for the next workpiece.

 

3. Main features


(1) High precision

Servo control:

The servo motor has high-precision position control capability and can achieve micron-level processing accuracy to ensure consistent bending angle and shape.

CNC system:

The processing path and parameters are set through the CNC system to ensure the controllability and consistency of the processing process.

 

(2) High efficiency

Rapid prototyping:

The servo motor has a fast response speed and high processing speed, which can meet the needs of mass production.

Automated operation:

Automatic feeding, positioning, processing, detection and unloading, greatly reducing manual intervention and improving production efficiency.

 

(3) Flexibility

Diversified processing:

Supports processing of plates of various materials (such as aluminum alloy, stainless steel, carbon steel, etc.) and shapes to meet different bending process requirements.

Quick switching:

By changing the mold and adjusting the parameters, different processing tasks can be quickly switched, which is suitable for small batch and multi-variety production.

 

(4) Stability

High rigidity structure:

The equipment adopts a high rigidity frame and a stable transmission system to ensure long-term stability.

Intelligent monitoring:

Equipped with a real-time monitoring system, it can detect abnormalities in the equipment status and processing process to avoid defective products and equipment damage.

 

(5) Environmental protection and energy saving

Low energy consumption:

Servo motors consume less energy than traditional hydraulic systems, while reducing the use of hydraulic oil and reducing environmental pollution.

Low noise:

The servo system runs smoothly and has low noise, providing a better working environment for the factory.

 

4. Servo Panel Bender Core Components


1) Servo drive system

It consists of a servo motor, a servo drive and a control system, which is responsible for accurately controlling the motion trajectory and speed of the bending die.

 

2) CNC control system

The CNC system is used to program the processing path, set parameters and monitor the processing process in real time, supporting complex curves and multi-process bending.

 

3) Mold system

The bending die is customized according to the workpiece design, with high wear resistance and high precision, and can meet the processing requirements of different shapes and materials.

 

4) Automatic feeding and positioning system

The automatic feeding device feeds the plate into the processing area, and the positioning system ensures the accurate position of the workpiece.

 

5) Intelligent monitoring and detection system

Equipped with sensors and visual detection equipment, it monitors the bending quality and equipment status in real time to ensure processing accuracy and safety.

 

6) Automatic unloading system

After processing, the finished product is automatically removed from the equipment to reduce manual operation and improve efficiency.

 

5. CNC Panel Bnder Application Fields


(1) Automobile manufacturing

bending process for automobile doors, hoods, chassis and other parts.

 

(2) Home appliance industry

bending forming for sheet metal parts such as washing machines, refrigerators, and air conditioner shells.

 

(3) Aerospace

bending process for complex curved surfaces and high precision requirements such as aircraft structural parts and fuel tanks.

 

(4) Elevator manufacturing

Used for edge forming of elevator cars, door panels and frames.

 

(5) Metal furniture

Edge processing for metal cabinets, metal tables and chairs.

 

6. Advantages analysis of panel bending machine


(1) Improve production efficiency

Fully automated operation reduces manual intervention, and the high response speed of servo drive greatly shortens the processing cycle.

 

(2) Reduce labor costs

Automatic feeding, positioning, processing and unloading reduce dependence on manual labor, especially suitable for processing scenarios with high labor intensity.

 

(3) Improve product quality

High-precision servo control and real-time detection system ensure that each product meets the design requirements and reduces scrap rate.


(4) Adapt to diverse needs

Flexible process adaptability meets various needs from mass production to small batch customization.

 

(5) Green and environmentally friendly

Compared with traditional hydraulic systems, servo drive systems are more energy-efficient and environmentally friendly, reducing operating costs and environmental burdens.

 

7. Technical parameters (range)


Parameters

Value

Maximum bending thickness

0.5mm - 5mm

Maximum bending length

3000mm

Bending angle range

0° - 120°

Processing speed

10-30 pieces/minute

Control system

CNC numerical control system

Drive mode

Servo motor

Power supply requirements

380V/50Hz

Positioning accuracy

±0.1mm

Noise level

≤75dB

 

The fully automatic servo panel bender machine has become one of the important equipment for modern sheet metal processing due to its high precision, high efficiency, flexibility and environmental protection. It can significantly improve production efficiency, reduce costs, and adapt to diverse processing needs.

 

It is widely used in many industries, especially in the automotive, home appliance and aviation fields. With the continuous advancement of technology, the servo bending machine will further optimize the level of intelligence and flexibility, bringing more possibilities to the manufacturing industry.

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